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LabelOn™ Modular Wrap Around Labeler Machine

Wrap Around Labeler

Benchtop Round In Action

Adding a Wrap Conveyor to the LabelOn™ Modular machine provides your machine with the versatility to do a wide range of Round Product Labelling.

Changing your LabelOn™ Modular machine from Flat or oval sided to this Wrap Application can be achieved in under 10 minutes. This option is usually suitable for Wrap Labels up to 80% around the product at speeds of up to 120 bottles per minute are possible. Slightly tapered products can also be catered for and along with the more standard round products should be assessed by us prior to confirming this module’s suitability. This module is synchronised to the Speed of the Label Head and the Main Conveyor and is controlled by the touch panel controls found on the swivel mounted control box. The speed synchronising is such that the center of the product moves at the same speed as the main conveyor while the outside surface of the product moves at the same speed as the dispensed label. The Wrap Module is a relatively low cost addition to the LabelOn™ Modular machine that adds a significant extra amount of machine versatility.

Automatic Labeling Machine Walk Around LabelOn™ Modular

No longer will you worry about the painstaking ways of manual labeling, with its proneness to human error and the inevitable poor application of one or two or even ten labels, not to mention your poor sticky hands! The LabelOn™ automatic labeling machine have you covered for all your labeling needs.

Labeling Machines Improve Productivity

“Packaging is everything.” Whatever product you are trying to sell, this old adage will most certainly apply to you. From the materials carefully chosen to give your product that edge it needs to stand out, all the way to how your label is designed, there is no running away from the need for good packaging. But what’s a well-designed label if it isn’t placed immaculately on your merchandise?

Manually labeling your products can be quite tedious, if not downright unimaginable. How will you ever meet all that demand from your customers if you have to label each of your products one by one?

With our automatic labeling machines designed to effectively handle all that hard work of product labeling for you, you will never break a sweat. You can be assured of efficiency in your production line, accuracy each and every time, and that impressive speed for you to crank out all that supply for your loyal clientele.

LabelOn™ Modular Labeling Machine

Benchtop Round In Action

Unlike our competitors, we are both happy and secure to provide this automatic labeling machine walk-around video to give you a good feel for the level of equipment you are about to invest in. While you get a good feel for the quality of the machine with this walk around, it is only after you own/operate one of these machines that you will truly understand the level of thought and design that has gone into making this machine a pleasure to operate and a straight forward proposition to service and maintain.

There will be those that look at this video to see what they can copy and they may get a few ideas – but you need to genuinely understand and the daunting level of variables that must be accommodated before you get close to realizing the capabilities of the LabelOn™ Modular labeling system. We are confident those looking at this page and the supporting pages, as a preliminary step to owning a LabelOn™ Modular sticker labeling machine, will truly understand all that has gone into this machine once they are satisfied owners of our labeling equipment. The LabelOn™ Modular labeling machinery is priced to knock out any serious competitors on an “apples for apples” comparison of quality and capability and contains a combination of features that is unlikely to be matched by equipment nearly twice its price. The popularity of our equipment means that the lead times on our equipment can be quite long at times, however, we assure you that should the lead times lengthen, the wait is well worth it. Please feel free to call with your inquiry and see how well this equipment can suit your range (current and future) of requirements.

What is an automatic labeling machine?

An automatic labeling machine is designed to help ease you with the burdens of manual labeling. It is capable of streamlining your production and increasing product yield.

There are multiple types of automatic labeling machines. You can choose between one which both print and apply the labels, aptly named “Print and Apply Labelers” and those which immediately apply your pre-printed labels, so-called “Apply-Only Machines”. These two types can be modified to suit your needs and can be programmed to include a variety of applications: horizontal wrap, flat carton labeling, and even front-and-back product labeling.

These machines reduce error and boost precision with each batch they produce.

Some label applicators are workhorses. They can include their very own transport systems to bring your products to the labeling area and forward them to the next part of your production line—all with a mere flip of the switch.

The multiple configurations the machine can be programmed with also means that whatever challenges of a product you use them for will be met with success.

Besides the two aforementioned types, we even have a pressure-sensitive labeler giving you the flexibility you and your product need.

How does an automatic labeling machine work?

Our LabelOn™ sticker labeling machines, big or small, are initially programmed and set up according to your needs. Label applicators from our Benchtop Line pack a punch even with their small footprint and those from our Modular and Basic Label Applicator Lines provide fully automatic labeling service to you, minimizing the amount of work you’ll need to operate on them. Once your product is sent down the production line, it is automatically labeled according to your specifications. You can customize the label application based on its desired placement, product size, and even method of product handling.

What components make up a labeling system?

LabelOn™ automatic labeling machines for bottles are designed to accommodate all of your labeling needs. Our machines can provide you with options on printing and monitoring systems and programming to suit each of your products’ demands. Optional features are also available to you, including your choice of label head to accommodate the size of the product, tamp mechanisms to customize label adhesion onto your product boxes, and even conversions to apply to hang tabs for your products.

With LabelOn™ automatic labeling machines, all your product needs are covered. Start your perfect labeling system today!

Top and Bottom Labeling Machine Solved Importer Labeling Requirements

It is the aim of every product manufacturer to make the best possible product, one that is both exceptional and unique. As such, when you determine what product your business is going to make, you decided to take on the challenge of uniqueness. However, with specific types of products come specific problems. The issues which may arise with the interaction of your top and bottom labeling machine and your product may be distinct and so require innovative solutions.

Since your product stands out from the rest, it stands to reason that your labeling requirements may be different as well. Even with the material of the label or shape of your product container, you may find a slew of problems that need to be solved with a fresh mind. So how will you proceed? That’s where our team at LabelOn™ comes in.

Top and Bottom Labeling Machines

First off, evaluating the product at hand is a necessary first step. Since your product is different from others, you may have specific requirements which your top and bottom labeling machine must be well-equipped to handle. Different labeling materials, different information on the labels, different barcodes or designs: all of these must be addressed and dealt with.

Once the specific issues are determined, it is then necessary to find which top and bottom labeling equipment is perfect for you. You will need one that can withstand the rigors of your production without sacrificing speed and accuracy. At LabelOn™, we offer a variety of labeling machine modules, drivers, label heads, and even conveyors to suit your product needs. Our label applicator machines are capable of solving whatever complex problem may arise in your pursuit of providing the best possible product for your own consumers.

Automatic Top and Bottom Labeling Machine Issues and Solutions

We at LabelOn™ pride ourselves in connectivity and communication, no matter where you are on the globe. We are open to a variety of methods—video calls, phone calls, emails—to ensure you get the proper information to solve whatever issues you may encounter with your fully automatic label applicators. We are open to discussing the predicament with you and offering you the best solution to your problems. At LabelOn™, our client’s success is our success.

With the varying regulations for goods retailed within different regions of the world, importers often face the challenge of re or over products. Alternatively, the importer will face the high costs of low volume custom artwork supply pricing from their overseas suppliers.

Our Client

A major video games distributor approached us with the task of applying small labels onto video game covers. That company needed to comply with unique game rating requirements and barcode requirements. In order to comply there needed to be up to four different labels placed onto their imported products.

Importer Top and Bottom Labeling System Requirements Solved

The label applicators had to apply small labels more consistently than their manual operations and help reduce the labor costs involved while speeding up the throughput. Labeling machine accuracy was important and ease of machine set-up was paramount.

top and bottom labeling machine — Top Bottom Magazine Feeder

The proposal given involved a magazine feed operation where video games were loaded into a chute and fed onto a machine conveyor. From there, the video games would be labeled from the top, the bottom, and from the side (along a spine).

As the placement of labels by the labeling machine would involve small labels covering existing sections of the artwork, product control and label feed accuracy were very important.

Remote Customer Support/Service

Working with phone calls, emails, Skype sessions, CAD drawings, example videos, and samples the project was finalized; without face-to-face meetings. LabelOn™ design and electronic records make project evaluation via modern communication a reality. It does not matter if you are next door or across the world, a LabelOn™ label applicator configuration is easily tailored with real details. We do not need to use slick salesmen; if we get to deal with the Manager or an Engineer then we are confident our labeling machine discussions and proposal will enable a confident and best value proposition decision for your company.

DVD Label Applicator

Ahead of receiving their machines, The Video Games client worked with a “cloud” directory containing all the paperwork, machine pictures and operating video, comprehensive spare parts listing – even shipping details. This communications protocol has now evolved to our proprietary Client Gallery System

Top and Bottom Labeler Machine

Importer label applicators are often provided as a top and bottom configuration because the imported items are often boxed. Importers of goods in boxes may need to over label Cereals, Biscuits, Pharmaceuticals, or Cosmetics. These importers can all benefit by using self-adhesive labeling machines and obtaining volume pricing from overseas distributors.

Benefits of the LabelOn™ Automatic Labeling Machines

Should you install LabelOn™ automatic labeling machines, there will be a number of benefits that should become self-evident within days.

Every Physical Module adjustment and even the Rail adjustments have a rule or scale for recording.

Large Hand-wheels on Modules to make adjustments easily and accurately

Label Heads Driven with Five phase (not two phase) Stepping Motors; resulting in smoother and higher resolution label movements – making it possible to start and stop the labels more accurately

Label Heads often fitted with Spring Loaded Wipers; resulting in even label wipe down pressure

Label Heads fitted with roll diameter capacity of 380mm (Compared to 320mm of most others) – If you were considering say a 90mm Dairy labels this would increase the number of labels from about 5500 per roll to 8300 per roll

Overhead Conveyor fitted with a Servo Motor; resulting in a smoother, quieter and cooler operation

Overhead Conveyor fitted with independently moving spring feet behind the belt; reducing the “bridging problem” where normal bottle variation can lead to two taller bottles either side of a shorter bottle having reduced or no hold down pressure during label application and wipe down

Main Conveyor fitted with a variable speed A/C motor providing high resolution encoder position and speed feedback; resulting in smoother, quieter and cooler operation and – making it possible to initiate a label feed with more timing/position

Controls Mounted on a swivel arm; making it possible to adjust machine settings from both sides of the machine

Touch Panel Controls with memory to hold 120 Jobs

Machine Status Light Tower; Enabling a quick glance from a distance to gauge what mode the machine is in

Standard PLC and Motor Drivers – making spare parts an assured thing and preventing the “charge what you want” approach from machine suppliers with custom control boards and motor drivers

Plugs for all electronics and internal wiring clearly labelled, laid out and easily accessible; making service and repair fast and easy.

3-D mechanical model records enabling live internet connection discussions to quickly and visually drill down to any part on the machine – for service, adjustment and replacement discussions (requires a Skype account)

Flat Label Applicator for Flat and Near Flat Items

Flat Label Applicator

Our Flat Label Applicator is suitable for flat Items like flat bags, sheets, flat case labeling, and best for projects and labeling tasks where you have more than 500 products a week.

If your labeling tasks are now reaching 500 products a week or more, then you will appreciate how much time you will save with this label applicator for bags and how much more consistent your product can look when you apply your labels with a semi-automatic process using our plastic bag labeling machine or our flat box label applicator.

Cost-Effective Label Applicators

Suitable for projects and labeling tasks where you have more than 500 products a week. This is a simple, cost-effective mechanism to get your processes in line with being able to supply the small, the medium, and gearing up for the big guys.

Semi-automatic Labeling Machines

The LabelOn™ range extends beyond this semi-automated LabelOn™ Benchtop Range.

The next step from this range would be the LabelOn™ Mini where you have a small footprint inline machine with its conveyor. This range is small to medium volume labeling capacity.

Automatic Labeling Machines

Following the Mini Range is the LabelOn™ Basic range where you have a medium footprint, higher capacity dedicated product range capability with medium to high volume labeling capacity.

The step beyond the LabelOn™ Basic range is the LabelOn™ Modular or Contractor range. This is a full-sized inline machine with unparalleled versatility and is configured for the most efficient and intuitive product changes possible.

Flat and Near Flat Label Applicator

Labeling Machine Specifications:

Series: LabelOn™ Benchtop
Model: Flat and Near Flat
Labeling accuracy: ±1.0mm (±1/16th inch)
Typical Labeling speed: 8 to 30 Pieces/min
Product Height: 25mm to 190mm (1.0 inch to 7.5 inches)
Product Width: 25mm to 190mm (1.0 inch to 7.5 inch)
Product Thickness: 2.54mm to 190mm (0.1 inches to 7.5 inches)
Label Length: 12.7mm to 127mm (½ inch to 5.0 inch )
Label Height: 12.7mm to 127mm (½ inch to 5.0 inch)
Label Roll Core: ID Φ76 mm (ID Φ 3 inch)
Label Roll Diameter: OD Φ304mm (OD Φ up to 12 inch)
Machine Dimensions (L × W × H) 711mm×387mm×355mm (28 inch×15¼ inch×14 inches)
Power supply: 110/220V 50/60HZ
Total Power: 200W
Air Pressure (PSI): 40+ PSI

Flat Products Bags and Pouches

Flat and Near Flat Bottle Labeling

Do you have multiple short runs of variants that add up to a total too painful to label by hand?

The logistics of having labels pre-printed and ready to apply in this multiple SKU scenario can take a lot of time and planning.

The nature of small runs that can be sub 100 pieces means that creating rolls of labels for automated applications is not practical.

We have teamed up with Epson to produce a Print and Apply Labeler option. Simply schedule the Jobs one after the other and “print” a blank label between jobs so the operator will know it is a change of SKU. With labels going straight from Printer to Product you can now streamline when you need to have (or design) labels and automate a seemingly impossible production automation challenge.

Benchtop Round
In Action with Epson