LabelOn™ Labeler Machines

Sticker Labeling Machine

Small Label – Video Games Labelling Solutions

Label Applicator 

LabelOn™ machine technology is designed to cater to a variety of our clients’ needs. One specific application is LabelOn™ capacity to adapt and rise to the challenge of small-label applications for video game labelling. 

For our client’s specific needs, a LabelOn™ Top and Bottom Labeler Machine with some special features were adapted to meet the production needs and overcome hurdles in handling international goods—a challenge many businesses face. 

 

Small Label Applicator_Top and Bottom Labeling

This labelling machine was equipped with both a top and bottom labeler, as well as a side labeler placed in-line along with the two. A pneumatic magazine-style feeder was attached to this for automatic product feeding. 

The specific system was designed to place up to four labels onto video games and DVDs, providing a solution for the client’s predicament of needing to replace the rating labels on imported video games. With this system in place, the client was able to place local data and the rating labels they needed onto the video games without compromising the integrity of the products. The system made the client’s process more efficient, allowing them to buy the video games from large overseas suppliers and take advantage of high volume pricing without worrying about disruptions in the processing of the materials once they arrive in the client’s facilities. 

The client no longer needed to have the supplier make special label production runs for the video games. Instead, the client was able to merely “over-label” the overseas stock with labels that complied with local regulations. Based on the client’s estimates, the return on investment (including time and labor savings) on the purchase of the LabelOn™ labelling machinery was under 6 months. 


Labelling Machine Installation

LabelOn™ Labeler Machines were designed to be very easily understood. In the case of the client and their new machine, unpacking and setting up was a breeze even without automated machine knowledge or a manual. 

Capabilities of The Labeling Machine

  • Auto Label Flag Set Function

This intelligent feature of LabelOn™ technology ensures labels start and stop on the label station at the same place each and every time. It does this by accurately measuring the length of the label automatically. Where many older machines simply look for a gap between labels and then stopping there (a process that can lead to many erroneous results), the LabelOn™ machine both looks for this label gap and “knows” what it is looking for. 

  • Adjusting the Gap Sensor

The standard LabelOn™ Gap Sensor is auto-adjustable. This is the component that can automatically tell where the gap is between the labels. For this client, a custom gap sensor was made to deal with labels as small as 10 mm x 10 mm. The sensor was impressive in that it also had an auto-teach function. 

  • Short Production Runs—Multiple Labels

Our LabelOn™ Label Applicator Machine is impressive in its versatility. Depending on your production needs, it can provide anywhere from 500 to up to 20,000 pieces each time. This machine has fast change-over capabilities, thereby augmenting your production process without you worrying about time wasted on changing parts. 

  • Ticking All The Boxes

Our LabelOn™ label machines are not only accurate and precise but are intuitive to operate and are reliable enough that they can run production the same day the machine is delivered. You need not rely on testimonials from our satisfied clients; today is the day to try the LabelOn™ Top and Bottom Labeler Machine.

DVD Label Applicator

DVD Small Label Applicator

Earlier, we delivered a machine system comprising a Side Labeler for very small labels and a Top and Bottom labeler. The side labeler was placed in line with the top and bottom labeler.  The top and bottom labeller had two stations to label from the top and one station to label from the bottom.  A pneumatic magazine-style feeder was attached to the side labeler for Automated Product Feeding.

This system was designed to place up to four (4) labels on Video Games and DVDs. The client, one of Australia’s largest video game retailers, needed a solution to help them place local data and rating labels onto imported video games.

The client production runs vary from 500 pieces to 20,000 pieces each time. The LabelOn™ machine is designed for easy and fast product changes. Most people would think setting up four label heads and a magazine feeder to label only 500 pieces could not be worthwhile. After only a few hours of running their new equipment, this LabelOn™ client understood that it was both easy and worthwhile to change the machine over for their smallest production runs.

When a new LabelOn™ machine is installed it is good to know that it ticks the following boxes:

1.    Good looking machine
2.    Intuitive to operate
3.    Accurate
4.    Fast change-over
5.    Running production the same day it is delivered
6.    Satisfied clients willing to give a testimonial

 

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Label Applicators LabelOn™

LabelOn™ Automatic Label Applicators 

The importance of a label applicator machine for bottles cannot be overstated. The increase in demand for a product means a necessary increase in the product’s production — a fact that could overwhelm the production line if it is ill-prepared. A significant part of this process is the labeling of the commodities. A good label applicator machine can speed up production without compromising precision. With LabelOn™ ‘s lineup of Label Applicators, the ever-increasing demand for your production can be met, thanks to the impressive reliability of our labeling machines.

Label Applicator Machine for Bottles

When it comes to these label applicators for bottles, it only makes sense to use a machine capable of speed, efficiency, and accuracy. This accuracy stems from the label applicator machine’s core components and how they correlate with one another. From label feeding to product control, to product sensing and label control, once these factors are in tune with one another, then the label application process will be a success time and time again.

The LabelOn™ Label Applicator for bottles uses five-phase stepping motors to give the best combination of smooth label feed and high-resolution label-positioning control. Other label application machines only have two-phase motors; with their old design, it is no wonder that these equipment gets very hot and very noisy. They also have far fewer stop positions as they turn to dispense a label.

One of the primary hurdles that label applicators must surpass is variation in label placement. In the case of our label application machine, this variation is due to the variation in the products to be labelled themselves. Our machine can recognize these product variations easily because LabelOn™ ‘s label applicators are built to deal with instances like these with efficiency. 

LabelOn™ Modular Label Applicators

We have labeler machines of a modular type and can cater to a wide array of product shapes and sizes. When dealing with flat or oval bottles, the label applicator employs an Overhead Hold-Down Conveyor that goes beyond the design of most other equipment. This conveyor synchronizes with the main conveyor as well as the five-phase motors in the initial label feeding phase. The overhead conveyor itself is motor-driven and allows for accurate speed control with smooth, quiet, and cool operation. 

Label Applicator

The conveyor also has multiple independent spring-loaded plates positioned behind its belt. This allows for greater bottle or height variation of the products which pass through the label applicator machine for bottles. Without this important feature, even one slightly taller bottle on the conveyor belt could mean a reduction of the hold-down pressure needed by the bottle next to it. This could invariably affect the label accuracy of the succeeding bottle as pressure sensitivity is critical for smooth automatic label application when the label meets the container at the controlled and synchronized speed of the conveyor belt. 

This other aspect that LabelOn™ ‘s label applicator for jars delivers is its ability to adapt as the conveyor belts adjust their speeds. The labeling machine exhibits fine control over the speed by which the products are labeled—an important feature, especially for oval-sided bottle applications or high-angled surfaces. This is also especially important in conditions wherein bubbles of air tend to get trapped under the label and a wiper solution needs to be applied to dispel the bubbles. In most cases, the machine’s label feed is set to the optimum default ratio and speed, but you always have the option to exude control over the label application when needed. 

The LabelOn™ Labeling Systems

The LabelOn™ Label Applicator is a self-adhesive labeling machine that brings together experiences from around the world. The designers for LaberlOn™ have placed self-adhesive labeling equipment in facilities around the globe.

 

Easy Label Applicator Machine Set-Up

The ease of setting up the LabelOn™ label applicator machine is not an afterthought – it is a design target.  With the LabelOn™ Modular Labeling machine the label applicator can be configured to cater to one or two labels onto a round bottle or onto a flat bottle or onto a LabelOn™ or an oval sided bottle.  There is no point to have this versatility unless it is quick and easy to change versatility. The LabelOn™ labeler machine achieves fast and easy product changes with an insightful and efficient machine design.  Other labeler machines can take hours to change from one size to another whereas the LabelOn™ Modular can safely boast that it takes minutes to change from one job to a totally different shape and size label application.

Easy Labeling Machine Service

The ease of servicing a LabelOn™ Modular label machine is also a design target.  None of the electronics is “hard-wired” in place, all of the electronics are clearly labeled, modular, and can be removed with minimal tools using normal or even large-sized hands (not tiny hands on the end of impossibly thin arms).

The support of the LabelOn™ Modular label applicator is something that can be achieved from around the world or next door thanks to the records kept on each machine.  Prior to manufacturing, any updates are added to three-dimensional records which can be recalled in moments by our team.

Our records enable problems initially relayed over the phone to be quickly narrowed down to an area of the label applicator machine where the assembly components of that area can be individually or collectively manipulated on a screen to pinpoint parts or adjustments that are needed to get the most out of your machine and its accuracy.

 

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Sticker Labeling Machines – When is it Time to Buy

Innovation and ingenuity:  these two things may not be enough to make a product shine in the competitive retail or wholesale market.  When you come up with a product, you want it to have great potential in obtaining market share or even carving out a new market for itself in its uniqueness. And with this impeccable product’s marketing boom comes a need for sticker labeling machines to meet your clientele’s growing demands. 

Whether you decide to grow your business with new products or just expand your company’s range and/or production capacity, you will be faced with the question, “when is a good time to buy a self-adhesive labeling machine?”

To answer this, it is important to note that there are four potential areas of benefit with using

Self-adhesive Labeling Machines

  1. automatic labeling machine
    automatic labeling machine

    Production Throughput – An in-line, pressure-sensitive, self-adhesive labeling machine is a step-up from any manual or even semi-automatic label application process. These sticker applicator machines can improve labeling speeds, upping production yield from 15 pieces to up to around 80 pieces per minute for most applications. Even for some round product labeling which requires adjustments in orientation during the labeling process, the automated process can yield 35 to 45 pieces per minute. This improvement will eliminate a bottleneck in your facility and allow for fast turnaround times for medium and large orders.

  2. wrap laberProduct Presentation – Another aspect greatly improved by your self-adhesive labeling machine comes with its ability to overcome the typical shortfalls of manual labeling such as label creasing and inconsistent label placement. This enhancement is absolutely critical as first impressions can make or break your product in the consumer market. If you have a new product to present to the public eye, you must be acutely aware of how quickly an initial impression is formed based on your product’s label. Big companies starting out with new products can achieve exceptional results by having their initial production runs labeled with these automated sticker labeler machines.
  3. labeling applicationsVersatility in Automation – A label applicator machine is often the first piece of in-line equipment purchased by a company just starting to manufacture in-house. A well-automated labeling system will be modular and have the versatility to handle a great range of shapes and sizes of products without a need for changing parts too often. These in-line sticker labeling machines typically have a conveyor length of 3 meters or less and can feed collection and packing tables with minimal need for human intervention. Their adaptable nature allows for these machines to make quick work of product labeling—an important factor to consider in the creation of a streamlined product line.
  4. old labeling machineCost Savings – If you were to compute the price of manually applying labels versus an automated labeling machine, it is interesting to note that it is more cost-effective to invest in the machine than to have a number of people labeling per hand. Depending on where the labeling process is done in the world, each product manually labeled can cost anywhere from 2 to 20 cents per container. Add to this the fact that manual labeling can rarely be maintained at a pace of more than 15 labels per minute and that the average is actually closer to 6 labels per minute (1 every 10 seconds), and you quickly realize that with mass production, having an automated process is the right path to take.


Just one of the above aspects may be enough to convince you of the need for a self-adhesive labeling machine. Understanding your company’s production goals in the near future as well as the benefits of having a machine that can do it all for you in an efficient manner will let you arrive at the correct choice for your company. 

At LabelOn™ Labeler Machines, we can help with your decision-making needs. We can offer detailed machine proposals to add insight and guide you with the best next step in your future business endeavors.

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LabelOn™ Modular Wrap Around Labeler Machine

Wrap Around Labeler

Benchtop Round In Action

Adding a Wrap Conveyor to the LabelOn™ Modular machine provides your machine with the versatility to do a wide range of Round Product Labelling.

Changing your LabelOn™ Modular machine from Flat or oval sided to this Wrap Application can be achieved in under 10 minutes.  This option is usually suitable for Wrap Labels up to 80% around the product at  speeds of up to 120 bottles per minute are possible.  Slightly tapered products can also be catered for and along with the more standard round products should be assessed by us prior to confirming this module’s suitability.  This module is synchronised to the Speed of the Label Head and the Main Conveyor and is controlled by the touch panel controls found on the swivel mounted control box.  The speed synchronising is such that the center of the product moves at the same speed as the main conveyor while the outside surface of the product moves at the same speed as the dispensed label.  The Wrap Module is a relatively low cost addition to the LabelOn™ Modular machine that adds a significant extra amount of machine versatility.

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Automatic Labeling Machine Walk Around LabelOn™ Modular

No longer will you worry about the painstaking ways of manual labeling, with its proneness to human error and the inevitable poor application of one or two or even ten labels, not to mention your poor sticky hands! The LabelOn™ automatic labeling machine have you covered for all your labeling needs.

Labeling Machines Improve Productivity

“Packaging is everything.” Whatever product you are trying to sell, this old adage will most certainly apply to you. From the materials carefully chosen to give your product that edge it needs to stand out, all the way to how your label is designed, there is no running away from the need for good packaging. But what’s a well-designed label if it isn’t placed immaculately on your merchandise?

Manually labeling your products can be quite tedious, if not downright unimaginable. How will you ever meet all that demand from your customers if you have to label each of your products one by one?

With our automatic labeling machines designed to effectively handle all that hard work of product labeling for you, you will never break a sweat. You can be assured of efficiency in your production line, accuracy each and every time, and that impressive speed for you to crank out all that supply for your loyal clientele. 

LabelOn™ Modular Labeling Machine

Benchtop Round In Action

Unlike our competitors, we are both happy and secure to provide this automatic labeling machine walk-around video to give you a good feel for the level of equipment you are about to invest in.  While you get a good feel for the quality of the machine with this walk around, it is only after you own/operate one of these machines that you will truly understand the level of thought and design that has gone into making this machine a pleasure to operate and a straight forward proposition to service and maintain.

There will be those that look at this video to see what they can copy and they may get a few ideas – but you need to genuinely understand and the daunting level of variables that must be accommodated before you get close to realizing the capabilities of the LabelOn™ Modular labeling system.  We are confident those looking at this page and the supporting pages, as a preliminary step to owning a LabelOn™ Modular sticker labeling machine, will truly understand all that has gone into this machine once they are satisfied owners of our labeling equipment.  The LabelOn™ Modular labeling machinery is priced to knock out any serious competitors on an “apples for apples” comparison of quality and capability and contains a combination of features that is unlikely to be matched by equipment nearly twice its price.  The popularity of our equipment means that the lead times on our equipment can be quite long at times, however, we assure you that should the lead times lengthen, the wait is well worth it. Please feel free to call with your inquiry and see how well this equipment can suit your range (current and future) of requirements.

What is an automatic labeling machine?

An automatic labeling machine is designed to help ease you with the burdens of manual labeling. It is capable of streamlining your production and increasing product yield. 

There are multiple types of automatic labeling machines. You can choose between one which both print and apply the labels, aptly named “Print and Apply Labelers” and those which immediately apply your pre-printed labels, so-called “Apply-Only Machines”. These two types can be modified to suit your needs and can be programmed to include a variety of applications: horizontal wrap, flat carton labeling, and even front-and-back product labeling.

These machines reduce error and boost precision with each batch they produce.

Some label applicators are workhorses. They can include their very own transport systems to bring your products to the labeling area and forward them to the next part of your production line—all with a mere flip of the switch. 

The multiple configurations the machine can be programmed with also means that whatever challenges of a product you use them for will be met with success. 

Besides the two aforementioned types, we even have a pressure-sensitive labeler giving you the flexibility you and your product need.

How does an automatic labeling machine work?

Our LabelOn™ sticker labeling machines, big or small, are initially programmed and set up according to your needs. Label applicators from our Benchtop Line pack a punch even with their small footprint and those from our Modular and Basic Label Applicator Lines provide fully automatic labeling service to you, minimizing the amount of work you’ll need to operate on them. Once your product is sent down the production line, it is automatically labeled according to your specifications. You can customize the label application based on its desired placement, product size, and even method of product handling. 

What components make up a labeling system?

LabelOn™ automatic labeling machines for bottles are designed to accommodate all of your labeling needs. Our machines can provide you with options on printing and monitoring systems and programming to suit each of your products’ demands. Optional features are also available to you, including your choice of label head to accommodate the size of the product, tamp mechanisms to customize label adhesion onto your product boxes, and even conversions to apply to hang tabs for your products.

With LabelOn™ automatic labeling machines, all your product needs are covered. Start your perfect labeling system today!

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