LabelOn™ Labeler Machines

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Small Label – Video Games Labelling Solutions

Label Applicator 

LabelOn™ machine technology is designed to cater to a variety of our clients’ needs. One specific application is LabelOn™ capacity to adapt and rise to the challenge of small-label applications for video game labelling. 

For our client’s specific needs, a LabelOn™ Top and Bottom Labeler Machine with some special features were adapted to meet the production needs and overcome hurdles in handling international goods—a challenge many businesses face. 

 

Small Label Applicator_Top and Bottom Labeling

This labelling machine was equipped with both a top and bottom labeler, as well as a side labeler placed in-line along with the two. A pneumatic magazine-style feeder was attached to this for automatic product feeding. 

The specific system was designed to place up to four labels onto video games and DVDs, providing a solution for the client’s predicament of needing to replace the rating labels on imported video games. With this system in place, the client was able to place local data and the rating labels they needed onto the video games without compromising the integrity of the products. The system made the client’s process more efficient, allowing them to buy the video games from large overseas suppliers and take advantage of high volume pricing without worrying about disruptions in the processing of the materials once they arrive in the client’s facilities. 

The client no longer needed to have the supplier make special label production runs for the video games. Instead, the client was able to merely “over-label” the overseas stock with labels that complied with local regulations. Based on the client’s estimates, the return on investment (including time and labor savings) on the purchase of the LabelOn™ labelling machinery was under 6 months. 


Labelling Machine Installation

LabelOn™ Labeler Machines were designed to be very easily understood. In the case of the client and their new machine, unpacking and setting up was a breeze even without automated machine knowledge or a manual. 

Capabilities of The Labeling Machine

  • Auto Label Flag Set Function

This intelligent feature of LabelOn™ technology ensures labels start and stop on the label station at the same place each and every time. It does this by accurately measuring the length of the label automatically. Where many older machines simply look for a gap between labels and then stopping there (a process that can lead to many erroneous results), the LabelOn™ machine both looks for this label gap and “knows” what it is looking for. 

  • Adjusting the Gap Sensor

The standard LabelOn™ Gap Sensor is auto-adjustable. This is the component that can automatically tell where the gap is between the labels. For this client, a custom gap sensor was made to deal with labels as small as 10 mm x 10 mm. The sensor was impressive in that it also had an auto-teach function. 

  • Short Production Runs—Multiple Labels

Our LabelOn™ Label Applicator Machine is impressive in its versatility. Depending on your production needs, it can provide anywhere from 500 to up to 20,000 pieces each time. This machine has fast change-over capabilities, thereby augmenting your production process without you worrying about time wasted on changing parts. 

  • Ticking All The Boxes

Our LabelOn™ label machines are not only accurate and precise but are intuitive to operate and are reliable enough that they can run production the same day the machine is delivered. You need not rely on testimonials from our satisfied clients; today is the day to try the LabelOn™ Top and Bottom Labeler Machine.

DVD Label Applicator

DVD Small Label Applicator

Earlier, we delivered a machine system comprising a Side Labeler for very small labels and a Top and Bottom labeler. The side labeler was placed in line with the top and bottom labeler.  The top and bottom labeller had two stations to label from the top and one station to label from the bottom.  A pneumatic magazine-style feeder was attached to the side labeler for Automated Product Feeding.

This system was designed to place up to four (4) labels on Video Games and DVDs. The client, one of Australia’s largest video game retailers, needed a solution to help them place local data and rating labels onto imported video games.

The client production runs vary from 500 pieces to 20,000 pieces each time. The LabelOn™ machine is designed for easy and fast product changes. Most people would think setting up four label heads and a magazine feeder to label only 500 pieces could not be worthwhile. After only a few hours of running their new equipment, this LabelOn™ client understood that it was both easy and worthwhile to change the machine over for their smallest production runs.

When a new LabelOn™ machine is installed it is good to know that it ticks the following boxes:

1.    Good looking machine
2.    Intuitive to operate
3.    Accurate
4.    Fast change-over
5.    Running production the same day it is delivered
6.    Satisfied clients willing to give a testimonial

 

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Label Applicators LabelOn™

LabelOn™ Automatic Label Applicators 

The importance of a label applicator machine for bottles cannot be overstated. The increase in demand for a product means a necessary increase in the product’s production — a fact that could overwhelm the production line if it is ill-prepared. A significant part of this process is the labeling of the commodities. A good label applicator machine can speed up production without compromising precision. With LabelOn™ ‘s lineup of Label Applicators, the ever-increasing demand for your production can be met, thanks to the impressive reliability of our labeling machines.

Label Applicator Machine for Bottles

When it comes to these label applicators for bottles, it only makes sense to use a machine capable of speed, efficiency, and accuracy. This accuracy stems from the label applicator machine’s core components and how they correlate with one another. From label feeding to product control, to product sensing and label control, once these factors are in tune with one another, then the label application process will be a success time and time again.

The LabelOn™ Label Applicator for bottles uses five-phase stepping motors to give the best combination of smooth label feed and high-resolution label-positioning control. Other label application machines only have two-phase motors; with their old design, it is no wonder that these equipment gets very hot and very noisy. They also have far fewer stop positions as they turn to dispense a label.

One of the primary hurdles that label applicators must surpass is variation in label placement. In the case of our label application machine, this variation is due to the variation in the products to be labelled themselves. Our machine can recognize these product variations easily because LabelOn™ ‘s label applicators are built to deal with instances like these with efficiency. 

LabelOn™ Modular Label Applicators

We have labeler machines of a modular type and can cater to a wide array of product shapes and sizes. When dealing with flat or oval bottles, the label applicator employs an Overhead Hold-Down Conveyor that goes beyond the design of most other equipment. This conveyor synchronizes with the main conveyor as well as the five-phase motors in the initial label feeding phase. The overhead conveyor itself is motor-driven and allows for accurate speed control with smooth, quiet, and cool operation. 

Label Applicator

The conveyor also has multiple independent spring-loaded plates positioned behind its belt. This allows for greater bottle or height variation of the products which pass through the label applicator machine for bottles. Without this important feature, even one slightly taller bottle on the conveyor belt could mean a reduction of the hold-down pressure needed by the bottle next to it. This could invariably affect the label accuracy of the succeeding bottle as pressure sensitivity is critical for smooth automatic label application when the label meets the container at the controlled and synchronized speed of the conveyor belt. 

This other aspect that LabelOn™ ‘s label applicator for jars delivers is its ability to adapt as the conveyor belts adjust their speeds. The labeling machine exhibits fine control over the speed by which the products are labeled—an important feature, especially for oval-sided bottle applications or high-angled surfaces. This is also especially important in conditions wherein bubbles of air tend to get trapped under the label and a wiper solution needs to be applied to dispel the bubbles. In most cases, the machine’s label feed is set to the optimum default ratio and speed, but you always have the option to exude control over the label application when needed. 

The LabelOn™ Labeling Systems

The LabelOn™ Label Applicator is a self-adhesive labeling machine that brings together experiences from around the world. The designers for LaberlOn™ have placed self-adhesive labeling equipment in facilities around the globe.

 

Easy Label Applicator Machine Set-Up

The ease of setting up the LabelOn™ label applicator machine is not an afterthought – it is a design target.  With the LabelOn™ Modular Labeling machine the label applicator can be configured to cater to one or two labels onto a round bottle or onto a flat bottle or onto a LabelOn™ or an oval sided bottle.  There is no point to have this versatility unless it is quick and easy to change versatility. The LabelOn™ labeler machine achieves fast and easy product changes with an insightful and efficient machine design.  Other labeler machines can take hours to change from one size to another whereas the LabelOn™ Modular can safely boast that it takes minutes to change from one job to a totally different shape and size label application.

Easy Labeling Machine Service

The ease of servicing a LabelOn™ Modular label machine is also a design target.  None of the electronics is “hard-wired” in place, all of the electronics are clearly labeled, modular, and can be removed with minimal tools using normal or even large-sized hands (not tiny hands on the end of impossibly thin arms).

The support of the LabelOn™ Modular label applicator is something that can be achieved from around the world or next door thanks to the records kept on each machine.  Prior to manufacturing, any updates are added to three-dimensional records which can be recalled in moments by our team.

Our records enable problems initially relayed over the phone to be quickly narrowed down to an area of the label applicator machine where the assembly components of that area can be individually or collectively manipulated on a screen to pinpoint parts or adjustments that are needed to get the most out of your machine and its accuracy.

 

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