Top and Bottom Labeling
The LabelOn™ configured for from above or below is a well planned solution; Used on Flat products or Tub/Jar Products the machinery has LabelOn™ accuracy and ease of settings. If you have products needing one, two or even three labels, the LabelOn™ has the forethought of design to make the job simple to set-up again and again. The picture below shows how a Top and Bottom Labelling machine is configured with two Main Conveyors; one after the other. The gap between the two main conveyors gives the necessary access to label the product from below. Under the picture is a Button link to our Gallery focusing on Top and Bottom Label applications. Below that button are General LabelOn™ features and specifications.
Don’t be scared by high competitor quotes for equipment that looks like ours – though is unlikely to match our performance – all our clients are delighted in the quality and value our equipment represents.
- Fast changeovers – There are no tools required for Product Change Over. Large Hand-wheels allow for near-effortless adjustments without the need for motor assist (Motor assists adds cost/complexity and something else to service). We have elected to keep it simple with position settings choosing a little more expensive etched rulers and scales over “digital indicators” which in time can fail (again another thing to service). The Setup time between jobs is simple and quick.
- Repeatability – All Electronic settings/parameters of your production job can be saved on the touch screen allowing exact repeatability between runs.
- Flexibility – The LabelOn™ is designed in a modular format allowing for multiple configurations to suit your range of Jobs. Both the Mechanics and Electronics are Modular enabling the fast addition and removal of Mechanics AND ELECTRONICS.
- The Colour Touch Screen – has easy to use and and easy to understand buttons. There is also machine status information and troubleshooting menus.
MODULES
- Overhead conveyor – Servo Motor Driven with Multiple spring loaded backing plates
- Single & Dual Scroll / Product Positioning>
- Wind in/out and up/down Product Separator
- Spring Loaded wipers
- Side grip twin belt transfer system
- Label minimum thickness – 70micron
- Label reel core size – 76mm inside diameter
- Label reel outside diameter – 380mm (std)
- Label minimum size – Vertical 15mm/Horizontal 15mm
- Label web maximum height – 80/160/215/260mm (selected at the time of order)
- Label gap minimum size – 2.5mm
Labeling Head Specifications:
- Speed Synchornised to Label Feed with Digital Ratio User Setting (standard)
- Dispensing speed minimum – 5m/min (Standard)
- Dispensing speed maximum – 30m/min (Standard)
- Label accuracy ± 0.75mm – not including variations due to the Bottles or Labels
- Stepper motor drive – 5 Phase – Note older machine designs use a 2 Phase Motor that is more Coarse and Hot in operation
- Missing label detection (Standard)
- Low-level roll detection (Standard)
- Un-locked Drive Roller Assembly alarm (Standard)
- Clear label gap sensor (optional)
- Label verification (optional)
Job Memory:
120 jobs
- Conveyor speed 5 – 30 m/min (Standard)
- Conveyor Height 820mm – 870 mm (Standard)
- Conveyor Length 1450 – 2000 mm (Standard)
- Conveyor material – Plastic Slat/Stainless Slat/ PU Belt/Rollers
- Conveyor widths – 175/205mm (Standard)
- Conveyor with Cups/Pucks (Optional)
- Conveyor Non Stalling Motor Drive with Continuous Speed Feedback (Standard)
- Warning Beacon – Standard
- Coder – thermal or inkjet
- Eject system
- Magazine Feed for Flat Packs
- Third Label Head (Usually for neck spot labels)
