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LabelOn Basic 500 Vacuum Wrap

Wrap / Full Wrap / Tapered / Front & Back

The LabelOn™ Basic 500 Vacuum Wrap (VW) is a reliable entry-level automatic labeling machine tailored for round products. It’s an ideal solution for businesses transitioning from manual or semi-automatic systems to a more efficient, production-ready setup.

Designed for:

  • Great for perfectly aligned long labels
  • Front and Back Labeling

  • One or Two Labels per Product

  • Optional Support for Tapered Bottles

  • Simple touch screen interface – easy to use, even for operators with minimal training
  • Accurate and consistent label application – thanks to synchronized motor speeds

LabelOn™ Basic 500 Vacuum Wrap (VW) Round Products Labeling

LabelOn Basic 500 VW

Smooth and Synchronized Operation:

LabelOn™ Basic 500 – Vacuum Wrap 
Our Vacuum Wrap system is optimized for challenging labeling scenarios, particularly where standard wrap belts struggle. It offers advanced control and accuracy with capabilities to fully dispense labels onto a vacuum belt before the labels contacts the product, allowing for smoother application and more precise label positioning.

Most of the time, this system is chosen for long wrap-around labels that cover more than 85% of a product’s circumference. With standard wrap belts, longer labels tend to droop or skew toward the end of application—especially as the label detaches further from its backing. The vacuum wrap belt supports the full length of the label as it dispenses ensuring that the label remains at a constant vertical height and is held flat on the vacuum wraps as it is applied.

Often the Vacuum Wrap is used for moderately tapered round containers. Because the label is fully dispensed and laid flat on the vacuum belt before application, it can be pre-shaped during printing to compensate for the container’s taper. This allows the label to slide into place during transfer so that, once applied, its top and bottom edges maintain a consistent height from the base of the container. This level of alignment is difficult to achieve when the label is still being peeled from the roll as it wraps.

Additionally, the Vacuum Wrap is used for front-and-back labeling from a single label roll. The vacuum belt transports labels at a higher speed than the product conveyor, allowing a second label to “catch up” and apply accurately to the back of the spinning product. With precise control over spacing and timing, the system enables reliable two-label application without requiring dual applicators.

The label head is powered by a stepping motor (or servo motor, depending on configuration). Labeling speed is digitally synchronized with both the vacuum wrap belt and product conveyor. An adjustable-speed conveyor allows the machine to seamlessly integrate into your existing production line.

 

Flexible and User-Friendly:

An optional clear label gap sensor for transparent labels. Intuitive adjustments and settings can be easily saved and recalled via the menu recipe system. Suitable for a variety of bottle sizes and production environments.

Labeling Tapered Round Products

When labeling tapered round products, the label must be designed with a slight curve—similar to a smile—so that, once applied, the label’s top and bottom edges remain level at the same height around the container. This ensures a clean, professional appearance and consistent label positioning despite the container’s tapered shape.

Ask about the labels side of things, as, more than ever, Tapered product labeling requires careful
co-ordination of label supplier and machine supplier to get things right. 

At LabelOn™ we can supply both the machines and carefully shaped, orientated and constructed labels for a perfect partnership.  Using our network of label suppliers we should be able to realize savings that help you pay for your equipment even faster than the standard ROI with machinery alone. 

Check our Other Models:

Check out the LabelOn™ Basic 500 or LabelOn™ Basic 500 BCD.

Built for Growing Operations:

Compact, durable, and efficient

Low operator skill requirement

Designed for fast ROI

A great value for businesses scaling up their labeling process.

Vacuum Wrap Labeling Machine

Tilt-Adjustment

Customize Your Labeling Solution with Common Options

The LabelOn™ Basic 500 VW is designed with flexibility in mind, offering a range of common options to suit your specific production needs. Whether you’re looking to improve label accuracy, handle different container sizes, or increase operational efficiency, these optional add-ons allow you to tailor the machine to your workflow. From Label Head and Vacuum Wrap Belt tilt mechanics to sensors for transparent labels, each enhancement is engineered to maximize performance and ease of use, making your labeling process even more precise, reliable, and versatile.

    Enhance Your System with Productivity Boosters:

    

    Hot Foil Coder

    Ribbons 35mm (MOQ 25 Rolls)

    *Requires an Air Supply

    

    Thermal Inkjet Coder

    Cartridges – Available in Standard & Premium 

    

    Clear Label Gap Sensor

    

    Bottle/Product Spacer


    

    Pneumatic Spacer System


    

    Rectangular and Square Wrap Kit

    

    Hugger Belt Transfer


    

    Rectangular and Square Wrap Kit

    

    Feed and Collection Tables


    

    Tall Labels to 200mm (7⅞”)

    Motors are upgraded as well as larger Mechanics

    

    Tall Labels to 200mm (9 ¹³⁄₁₆”)

    Motors are upgraded as well as larger Mechanics

    

    Screw Feed Upgrade

    Includes Change parts for one size

    

    This Machine Requires an Air Supply

    

    Expedited production and shipping

    (Reducing lead time by 4-6 weeks)

    

    Wide Conveyor 304.0mm(12”)

    Minimum Product Diameter of 222mm (8 ¾”)

    

    Wide Conveyor 152.4mm(6”)

    Minimum Product Diameter of 70mm (2¾”)

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